Origin Materials: Pioneering Sustainable Solutions in the Circular Economy

Tracing Origin's Transformative Journey

Origin Materials was founded in 2010 with a mission to enable the world's transition to sustainable materials. The company developed a proprietary biomass conversion technology that can transform sustainable feedstocks, such as sustainably harvested wood, agricultural waste, and wood waste, into a variety of specialty chemicals and materials.

In 2016, Legacy Origin, the predecessor to Origin Materials, received a $5 million prepayment from a customer for product from its planned Origin 1 manufacturing facility. This prepayment was secured by a promissory note. Over the next few years, Legacy Origin amended the agreement and prepayment multiple times, including adding accrued interest and revising the repayment terms.

In 2019, Legacy Origin entered into an additional $5 million prepayment agreement with another counterparty for the purchase of products from the planned Origin 2 facility. This prepayment was also secured by an agreement that was to be repaid in cash if the prepayment could not be credited against product purchases.

In June 2021, Artius Acquisition Inc., a special purpose acquisition company, completed a merger with Legacy Origin. The combined company was renamed Origin Materials, Inc. and its common stock and warrants began trading on the Nasdaq under the symbols "ORGN" and "ORGNW", respectively.

During the audit of Origin's consolidated financial statements for 2019 and 2020, the company identified a material weakness in its internal control over financial reporting. Origin implemented measures to remediate this weakness, which it concluded were effective by the end of 2021. However, the company may identify additional material weaknesses in the future or fail to maintain effective internal control over financial reporting.

Pioneering a Circular Economy with PET Caps and Closures

In 2023, Origin made a strategic decision to prioritize the commercialization of its PET caps and closures technology, recognizing the significant market potential and the alignment with its mission of enabling sustainable materials. The company's breakthrough innovation in this space has the potential to revolutionize the packaging industry.

Origin's PET caps and closures are designed to address several key challenges faced by the traditional caps and closures market. First and foremost, they are fully recyclable, as they are made from unmodified PET plastic, the same material used in the majority of beverage bottles. This "mono-material" approach allows for seamless integration into existing recycling streams, significantly improving the circularity of packaging.

Furthermore, Origin's caps and closures offer enhanced performance characteristics, such as improved oxygen and CO2 barrier properties, which can extend the shelf life of packaged products. The company's innovative manufacturing processes, which leverage advanced thermoforming and slit-and-fold technologies, enable the production of lightweight yet durable caps, reducing plastic waste.

The market potential for Origin's PET caps and closures is immense, with the global caps and closures industry estimated to be valued at over $65 billion. By providing a sustainable and high-performance alternative to incumbent HDPE and polypropylene caps, Origin is well-positioned to capture a significant share of this rapidly growing market.

Solidifying its Competitive Advantage

Origin's success in the PET caps and closures market is underpinned by its strong intellectual property portfolio and proprietary manufacturing capabilities. The company has made significant investments in research and development, resulting in several patents that protect its innovative technologies.

In 2024, Origin reached a major milestone with the successful completion of the Factory Acceptance Test for its first CapFormer System, the world's first commercial-scale manufacturing system for PET caps and closures. This breakthrough validates the company's ability to produce caps at commercial speeds and high efficiency, with a manufacturing efficiency exceeding 98%.

The company's strategic partnerships with industry leaders, such as Reed City Group and Bachmann Group, further solidify its position in the market. These collaborations enable Origin to leverage established manufacturing and logistics capabilities, ensuring a smooth ramp-up of production and efficient distribution of its innovative caps and closures.

Navigating the Path to Profitability

As Origin transitions from a research-focused organization to a commercial-stage company, the company has demonstrated a clear path to profitability. The success of its PET caps and closures business has been a key driver in this regard, with the company projecting significant revenue growth and margin expansion in the coming years.

In the third quarter of 2024, Origin reported revenue of $8.2 million, a 15% increase compared to the same period in the prior year. The company's strong customer demand and order pipeline, including a $100 million Memorandum of Understanding signed during the second quarter, provide a solid foundation for future growth.

Looking ahead, Origin is targeting the installation of eight or more CapFormer Systems by the end of 2025, which the company believes will be sufficient to enable positive EBITDA on a run-rate basis in the first half of 2026. Importantly, Origin has stated that it does not anticipate the need for additional equity capital to achieve this milestone, underscoring the strength of its business model and financial strategy.

Weathering Macroeconomic Challenges

Like many companies, Origin has not been immune to the broader macroeconomic headwinds that have impacted global markets in recent years. The COVID-19 pandemic, supply chain disruptions, and inflationary pressures have all posed challenges for the company's operations and financial performance.

However, Origin has demonstrated resilience in the face of these challenges. The company has implemented strategic measures to mitigate the impact of external factors, such as adjusting its staffing levels and production schedules at its Origin 1 plant to preserve cash and focus resources on its high-growth PET caps and closures business.

Furthermore, Origin's diversified product portfolio and focus on sustainable materials have positioned the company to potentially benefit from increased consumer and regulatory emphasis on environmental sustainability. As governments and industries worldwide accelerate their transition to a low-carbon economy, Origin's innovative technologies may become increasingly sought after.

Navigating the Path Ahead

As Origin Materials continues to execute its strategic vision, the company faces a unique set of opportunities and challenges. The rapid growth of its PET caps and closures business, coupled with the long-term potential of its Furanics technology platform, positions Origin as a compelling investment proposition for investors seeking exposure to the sustainable materials revolution.

However, the company must navigate the complexities of scaling its production capabilities, securing strategic partnerships, and maintaining its technological edge in a rapidly evolving competitive landscape. Furthermore, Origin will need to continue to effectively communicate its value proposition to customers, regulators, and the investment community to ensure that its innovative solutions gain widespread adoption.

Despite these challenges, Origin's solid financial position, experienced management team, and unwavering commitment to sustainability make the company well-equipped to capitalize on the sizeable market opportunities that lie ahead. As the world continues its shift towards a more environmentally conscious future, Origin Materials is poised to play a pivotal role in shaping the sustainable materials landscape for years to come.

Financials

Origin Materials operates in two main product segments: PET Caps and Closures, and Biomass Conversion Technology. The company's PET Caps and Closures segment has developed multiple sustainable and performance-enhanced PET cap and closure solutions for improving recycling and circularity. These products include the PCO 1881 compliant PET cap and a tethered PET cap designed to comply with European cap tethering mandates. Origin believes it is positioned to be first to market with a commercially viable PET cap solution.

The Biomass Conversion Technology segment focuses on converting sustainable feedstocks into versatile building block chemicals, including CMF and hydrothermal carbon (HTC), which the company refers to as Furanic Intermediates. These can be converted into a wide range of products such as carbon black, furandicarboxylic acid (FDCA), polyethylene furanoate, paraxylene, PET, and PETF.

For the fiscal year 2023, Origin reported annual revenue of $28.8 million, with a net income of $23.8 million. The company's annual operating cash flow was -$60.36 million, and annual free cash flow was -$170.46 million. In the most recent quarter (Q3 2024), revenue was $8.2 million, representing a 15% year-over-year growth. The net income for this quarter was -$36.76 million.

For the first nine months of 2024, Origin reported revenues of $22.06 million, a 40% increase compared to the same period in 2023. This growth was primarily driven by the company's supply chain activation program. The cost of revenues also increased by 53% during this period, in line with the increase in product revenue. Total operating expenses for the first nine months of 2024 were $69.06 million, a 71% increase compared to the same period in 2023, largely due to increased general and administrative costs, depreciation and amortization, and a $15.17 million impairment charge related to the Origin 2.0 project.

Liquidity

As of Q3 2024, Origin Materials had a strong liquidity position with $113.4 million in cash, cash equivalents, and marketable securities. The company's debt-to-equity ratio was 0.027, indicating a low level of leverage. The current ratio of 16.27 and quick ratio of 16.16 suggest that the company has ample short-term assets to cover its short-term liabilities.

Origin's cash burn for the first three quarters of 2024 was within their guidance range of $55 million to $65 million. The company has credit facilities and credit lines available, although specific details were not provided.

Business Outlook and Guidance

Origin Materials is focused on scaling its PET caps and closures business, which it sees as a key driver of future growth and profitability. The company expects to begin generating caps and closures revenue in Q1 2025, which it anticipates will be significant, recurring in nature, and have a margin growth profile that will drive them to be EBITDA positive on a run-rate basis in the first half of 2026.

The company's current manufacturing plan calls for bringing 8 or more CapFormer Systems into production by the end of 2025. These initial systems are expected to produce between 8 billion and 12 billion caps per year when fully operational, which Origin believes will exceed the capacity required to service their previously announced $100 million MOU. The majority of the 2025 cap volume is expected to be of the 1881 format, with production volume dependent on factors like line throughput and efficiency.

For the full year 2024, Origin has provided revenue guidance of $25 million to $35 million. The company's third quarter 2024 revenue of $8.2 million is trending in line with this guidance.

Origin 1.0, the company's plant in Sarnia, Ontario, Canada, is currently operating on demand with reduced staffing, while preserving Origin's ability to generate product at small volumes sufficient to explore scale-up with strategic partners. This decision aligns with the company's near-term focus on PET caps as its path to profitability. Origin is also exploring various plant designs, evaluating potential sites, and performing joint development work for its biomass conversion technology.

As Origin Materials continues to execute its growth strategy, it faces both opportunities and challenges. The company's innovative technologies and focus on sustainability position it well to capitalize on the growing demand for eco-friendly materials. However, it must successfully scale its production capabilities and navigate the competitive landscape to achieve its ambitious growth targets.